China best Engineering Plastic Peek Pulley Made by CNC Milling belt pulley

Product Description

Engineering plastic Peek pulley made by CNC milling

PEEK is a kind of heat-resistant, high performance thermoplastic special engineering plastics. It has good mechanical properties and chemical resistance, abrasion resistance, and hydrolysis resistance properties etc.; It has a light proportion and self-lubricating properties. Due to very good processing properties, it can be filled with carbon fiber and MOS2 etc. To improve lubrication performance and mechanical strength further.

PEEK engineering plastics have a broad application space related to aviation, machinery, electronics, chemical industry, automobiles, and other high-tech industry, mechanical parts and accessory can be manufactured in stringent requirements, such as gears, bearings, piston rings, supporting ring, sealing ring (letter), valves, and other wear circle.

The outstanding performance of PEEK material mainly shows in the following aspects:

1. Heat-resistance
PEEK has a higher glass transition temperature and melting point (334º C). It is 1 of the reasons that it can be a reliable application in the requirement of the heat. Its heat load variable-temperature can be 316º C, continuous use temperature is 260º C.

2. Mechanical Properties
PEEK is the plastic that strikes a balance between toughness and rigidity. Especially, it has an excellent fatigue resistance against alternating stress that is the most talented of all plastics, and it can be comparable with alloys.

3. Self-lubricating
PEEK has outstanding sliding characteristics in all plastics; It is suitable for stringent requirements for low coefficient of friction and resistance to friction used. Especially, the self-lubricating properties of PEEK will be better if it is modified by carbon fiber and graphite mixed in the proportion of each of them.

4. Chemical Resistance (corrosion resistance)
PEEK has excellent chemical resistance. In ordinary chemicals, it can be dissolved or damaged only by concentrated sulfuric acid; Its corrosion resistance is similar to those of steel and nickel.

5. Flame Retardant
PEEK is a very stable polymer. The 1.45mm thick samples can achieve the highest standard of fire retardant without adding any fire retardant.

6. Stripping Resistance
PEEK has good stripping resistance; Therefore, it can be made into thin wires or electromagnetic wire coating, and it can be used in harsh conditions.

7. Fatigue Resistance
PEEK has the best fatigue resistance among all resins.

8. Radiation Resistance
PEEK has a very strong γ Irradiated resistance, which is stronger than the radiation resistance of polystyrene, which is the best 1 among generic resin. It can be made into high-performance wiring that can still make good insulation capability when γ Irradiation is at doses of 1100Mrad.

9. Hydrolysis Resistance
PEEK and its composites will not be affected chemically by water and high-pressure steam. The products that are made from this material will maintain the outstanding characteristics in continuous use in high temperature and high pressure water.

Property Item No. Unit PEEK-1000 PEEK-CA30 PEEK-GF30
Mechanical Properties 1 Density g/cm3 1.31 1.41 1.51
2  Water absorption(23ºCin air) % 0.20 0.14 0.14
3 Tensile strength MPa 110 130 90
4 Tensile strain at break % 20 5 5
5 Compressive stress(at 2%nominal strain) MPa 57 97 81
6 Charpy impact strength (unnotched) KJ/m 2 No break 35 35
7 Charpy impact strength (notched) KJ/m 2 3.5 4 4
8 Tensile modulus of elasticity MPa 4400 7700 6300
9 Ball indentation hardness N/mm 2 230 325 270
  10 Rockwell hardness M105 M102 M99

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Material: Peek
Size: According to Drawing or Sample
Color: Natural, Black
Tooling: CNC Lathe
Transport Package: Packing in Wooden Pallet
Specification: RoHS, FDA
Customization:
Available

|

Customized Request

plastic pulley

How are plastic pulleys used in material handling and packaging machinery?

Plastic pulleys play a crucial role in material handling and packaging machinery. Here’s a detailed explanation:

1. Conveyor Systems:

In material handling applications, plastic pulleys are commonly used in conveyor systems. Conveyor belts are driven by pulleys, and plastic pulleys are favored for their lightweight yet durable construction. Plastic pulleys provide smooth and reliable power transmission, ensuring efficient movement of materials along the conveyor belt. They are resistant to corrosion, which is particularly advantageous in environments where moisture or chemicals may be present.

2. Tensioning and Tracking:

Plastic pulleys are utilized for tensioning and tracking purposes in material handling machinery. Tensioning pulleys help maintain the appropriate tension of belts or chains in conveyor systems, preventing slippage and ensuring consistent movement. Plastic pulleys are often equipped with built-in bearings or bushings, facilitating easy rotation and adjustment. Additionally, plastic pulleys with tracking grooves or flanges are used to keep belts aligned and centered, minimizing the risk of misalignment or product damage.

3. Packaging Machinery:

In packaging machinery, plastic pulleys are employed in various applications. They are frequently used in equipment such as wrapping machines, carton sealers, labeling machines, and case packers. Plastic pulleys assist in the smooth movement and positioning of packaging materials, ensuring precise and efficient packaging operations. Their lightweight nature minimizes the load on the machinery, allowing for faster acceleration and deceleration during packaging processes.

4. Bottle and Container Handling:

Plastic pulleys find extensive use in bottle and container handling systems. These systems are responsible for transferring bottles or containers from one location to another, such as filling stations, capping machines, or labeling stations. Plastic pulleys with specific designs, such as grooves or teeth, enable secure grip and smooth transfer of bottles or containers, preventing slippage or damage. They are also resistant to chemical substances commonly found in the packaging industry.

5. Rotary Tables and Indexers:

Rotary tables and indexers are commonly used in material handling and packaging machinery to control the precise movement and positioning of products. Plastic pulleys are utilized in these systems to provide smooth and accurate rotation or indexing. They contribute to the precise alignment of workpieces or products, ensuring reliable and consistent performance. Plastic pulleys with low friction properties enhance the efficiency of rotary tables and indexers, reducing power consumption and wear.

6. Automated Guided Vehicles (AGVs):

AGVs are autonomous mobile robots used for material handling applications within warehouses or manufacturing facilities. Plastic pulleys are often incorporated into the drive systems of AGVs to facilitate smooth movement and steering. These pulleys contribute to the accuracy and reliability of AGV navigation, enabling efficient transportation of materials or products. Additionally, plastic pulleys are lightweight, which helps optimize the payload capacity and energy efficiency of AGVs.

7. Ergonomic Handling Equipment:

Plastic pulleys are utilized in ergonomic handling equipment, such as lift-assist devices or ergonomic conveyors. These systems are designed to reduce the physical strain on operators during material handling tasks. Plastic pulleys enable smooth and effortless movement of loads, enhancing operator comfort and productivity. Their lightweight construction makes them suitable for portable or adjustable equipment, allowing for versatile and user-friendly handling solutions.

In summary, plastic pulleys are integral components in material handling and packaging machinery. Their versatility, lightweight construction, durability, and resistance to corrosion and chemicals make them well-suited for various applications in these industries. Plastic pulleys contribute to the efficiency, reliability, and smooth operation of machinery, ultimately enhancing productivity and ensuring accurate handling and packaging of materials and products.

plastic pulley

What safety considerations should be kept in mind when using plastic pulleys?

When using plastic pulleys, several safety considerations should be kept in mind to ensure the well-being of operators and the proper functioning of machinery or equipment. Here’s a detailed explanation:

1. Load Capacity:

One important safety consideration is to ensure that the plastic pulleys are selected and designed to handle the anticipated loads and forces in the application. Exceeding the load capacity of the pulleys can lead to premature failure, belt or chain slippage, or even catastrophic accidents. It is essential to consult the manufacturer’s specifications and guidelines to determine the maximum load capacity of the plastic pulleys and ensure they are not overloaded.

2. Material Compatibility:

Consider the compatibility of the plastic pulley material with the surrounding environment and the materials it comes into contact with. Some chemicals, solvents, or extreme temperatures may adversely affect certain types of plastic. Ensure that the chosen plastic material is resistant to the specific chemicals or conditions present in the application to avoid material degradation, weakening, or failure of the pulleys.

3. Proper Installation:

Correct installation of plastic pulleys is crucial for safety. Follow the manufacturer’s instructions and guidelines for proper pulley installation, including mounting options, alignment, and fastening mechanisms. Improperly installed pulleys can lead to misalignment, belt or chain disengagement, excessive vibrations, or other operational issues that compromise safety. Ensure that pulleys are securely attached and aligned to prevent accidents or damage to the machinery or equipment.

4. Guarding and Enclosures:

Consider incorporating appropriate guarding and enclosures around the plastic pulleys to prevent accidental contact with moving parts. This is especially important in conveyor systems or machinery where operators or maintenance personnel may need to interact with the pulleys. Guards and enclosures help prevent injury caused by entanglement, pinching, or getting caught in the rotating components, enhancing overall safety in the work environment.

5. Regular Inspection and Maintenance:

Regular inspection and maintenance of plastic pulleys are essential for identifying any signs of wear, damage, or degradation. Inspect the pulleys periodically to check for cracks, excessive wear, or any other visible issues. Replace any damaged or worn-out pulleys promptly to avoid unexpected failures or accidents. Additionally, follow the manufacturer’s recommendations for lubrication, cleaning, or any other maintenance procedures to ensure the pulleys function optimally and safely.

6. Training and Awareness:

Proper training and awareness among operators and maintenance personnel are essential for safe operation and handling of machinery or equipment with plastic pulleys. Ensure that personnel are trained on the correct procedures for operating, maintaining, and troubleshooting the equipment. They should be aware of the potential hazards associated with plastic pulleys and understand the safety protocols to follow, including lockout/tagout procedures, emergency stop mechanisms, and personal protective equipment requirements.

7. Compliance with Regulations:

Ensure that the use of plastic pulleys complies with relevant safety regulations, standards, and guidelines specific to the industry or region. Different industries may have specific requirements for safety, such as those related to food processing, hazardous environments, or machinery certification. Adhering to these regulations helps ensure that the plastic pulleys and associated machinery or equipment meet the necessary safety standards.

By considering these safety considerations when using plastic pulleys, operators can minimize risks, prevent accidents, and ensure the safe and efficient operation of machinery or equipment in various industrial applications.

plastic pulley

What is a plastic pulley, and how does it compare to other types of pulleys?

A plastic pulley is a type of pulley made primarily from plastic materials, such as nylon, polyethylene, or polycarbonate. It is designed to perform similar functions as other types of pulleys but offers distinct advantages and considerations. Here’s a detailed comparison of plastic pulleys with other types of pulleys:

1. Material:

Plastic pulleys are specifically engineered to be lightweight and durable. They are resistant to corrosion, moisture, and many chemicals, making them suitable for various environments. In contrast, other types of pulleys, such as metal pulleys, may be heavier and prone to rust or corrosion without proper protection.

2. Cost:

Plastic pulleys tend to be more cost-effective compared to metal pulleys or pulleys made from other materials like ceramic or glass. The manufacturing process for plastic pulleys is generally less expensive, resulting in lower production costs and, consequently, lower prices for consumers.

3. Noise and Vibration:

Plastic pulleys often provide quieter operation compared to metal pulleys. The inherent damping properties of plastic materials help reduce noise and vibration during pulley rotation. This makes plastic pulleys suitable for applications where noise reduction is desired, such as in household appliances or office equipment.

4. Friction and Wear:

Plastic pulleys generally have lower friction coefficients compared to metal pulleys. This can result in reduced wear and tear on the pulley itself and the associated components, such as belts or ropes. However, it’s important to note that the selection of the appropriate plastic material and design considerations are crucial to ensure sufficient strength and wear resistance for the intended application.

5. Load-Bearing Capacity:

While plastic pulleys can handle moderate loads, they may have lower load-bearing capacities compared to metal pulleys. Metal pulleys, especially those made from robust materials like steel or cast iron, are typically stronger and capable of withstanding higher loads. Therefore, in heavy-duty applications or situations where significant forces are involved, metal pulleys may be preferred.

6. Temperature Resistance:

Plastic pulleys have varying temperature resistance depending on the specific material used. Some plastics can withstand a wide temperature range, while others may have limitations. For example, nylon can handle higher temperatures compared to polyethylene. In contrast, metal pulleys generally have higher temperature resistance, making them suitable for high-temperature environments.

7. Application Specificity:

The choice between plastic pulleys and other types of pulleys often depends on the specific application requirements. Plastic pulleys are commonly used in light to moderate load applications, such as in small appliances, office equipment, or recreational devices. Metal pulleys, on the other hand, are often preferred in heavy-duty applications, industrial machinery, or situations where high strength and durability are paramount.

8. Customization:

Plastic pulleys offer flexibility in terms of design and customization options. They can be easily molded into various shapes and sizes, allowing for specific features or geometries to be incorporated. This makes plastic pulleys suitable for applications where precise customization is required. Metal pulleys may require more extensive machining or manufacturing processes for customization.

In conclusion, plastic pulleys offer unique advantages such as lightweight construction, corrosion resistance, cost-effectiveness, noise reduction, and design flexibility. However, they may have limitations in terms of load-bearing capacity and temperature resistance compared to metal pulleys. The choice between plastic pulleys and other types of pulleys depends on factors such as application requirements, load conditions, environmental considerations, and budget constraints.

China best Engineering Plastic Peek Pulley Made by CNC Milling   belt pulley	China best Engineering Plastic Peek Pulley Made by CNC Milling   belt pulley
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